In the world of custom apparel, technology is evolving faster than ever. And along with it, new ways to bring your designs to life. Whether you’re creating custom vintage shirts, launching a new merch line, or looking to upgrade your company uniforms, understanding the differences between Direct to Film and traditional screen printing is key to making the right choice. Let’s break it down.
What Is Direct to Film (DTF) Printing?
Direct to Film is one of the newest innovations in clothing printing. The process starts with a special printer that prints your design onto a transparent film using high-quality inks and an adhesive layer. A powder adhesive is then applied, and the film is cured with heat until it becomes stable and ready for transfer. Once the design is cut from the film, it’s heat-pressed onto the garment. After peeling the film away, what remains is a vibrant, long-lasting print that bonds directly to the fabric.
Direct to Film stands out for its versatility and detail. It supports full-color designs with no limitations on the number of colors, unlike screen printing, which usually caps at around 8 colors. It also works on a wide range of garments, including custom performance shirts and custom t-shirts.
What Is Traditional Screen Printing?
Traditional screen printing has been a go-to method for decades, especially for bulk orders. This process involves creating a stencil or screen for each color in your design. Ink is pushed through the screen onto the garment, layer by layer, until the full design is complete.
Screen printing is especially popular for items like screen print sweatshirts or a screen-printed hooded sweatshirt, thanks to its durability and rich, consistent color. It’s a great option for bold logos or designs that don’t require a wide color palette. However, the process can become time-consuming and expensive for smaller orders or complex, multicolor artwork.
Which Printing Option Is Best for You?
Choosing between Direct to Film and screen printing comes down to your specific needs. If you’re ordering in bulk, working with a simple design, and want a textured feel, traditional screen printing may be your best bet. However, if you’re seeking high detail, unlimited colors, smaller order sizes, or a more comfortable finish, Direct to Film is the clear winner.
Direct to Film is also ideal for businesses that want to test new designs, print on unique fabrics, or cater to a diverse customer base without investing in large inventories. It’s become a favorite for brands focused on high-quality custom vintage shirts and one-off custom performance shirts that require standout visuals.
Now Offering Direct to Film Printing at Inkorporate Graphics
At Inkorporate Graphics, we’re proud to now offer Direct to Film printing services alongside our trusted screen-printing options. Whether you’re searching for clothing printing near you or want to expand your brand’s merch line with vibrant, durable prints, our team and designers are ready to help bring your vision to life. Contact us today to get started on your next run of custom T-shirts, sweatshirts, and much more!